Steam Leak Survey

Steam and condensate return lines (see figure 4) are almost always readily visible with infrared imaging, even when no notable problems exist. This is due to the fact that no matter how good the insulation, there is always heat loss from the lines which makes its way to the surface. Problem areas are generally quite evident, having brighter infrared signatures that exceed the norm.

Steam line faults normally appear as an overheated line or as a large hotspot in the form of a bulge or balloon along the line. Overheated lines often occur when the steam line is located in a conduit or tunnel. If there is a leak in the line, it will heat up the conduit with escaping steam. If a steam line is buried directly in the ground with an insulating jacket, a leak will usually saturate the insulation, rendering it largely ineffective and begin to transfer heat into the ground around the leak, producing the classic bulge or balloon-like hot area straddling the line.

Three uses for Thermal Infrared Map Data

  1. Steam Leak Survey
  2. Roof Moisture Survey
  3. Liquid Leak Survey of Water Utilities
Figure 4) IR thermograph showing a leaking steam line (highlighted in red)

Some leaks may show up as an overheated manhole or vault cover. Manholes or vaults that contain leaking steam system control apparatus will often heat the covers to warmer than normal temperatures.